The aluminum profile CNC drilling and milling machine is a multifunctional precision equipment in the aluminum window processing process, integrating drilling, milling, tapping, and other processes. It can perform high-precision hole processing and contour milling on components such as window frames, sashes, middle beams, and corner brackets. It is a key equipment for ensuring the connection strength of window structures and the installation accuracy of accessories, and is widely applicable to the production of windows made of insulated aluminum and ordinary aluminum profiles.
1. Core application scenarios
For the installation of hardware components such as hinges, handles, transmission devices, and lock points in door windows, precise through holes, blind holes, or threaded holes are required. The CNC drilling and milling machine can process holes of consistent size and precise depth at the designated positions on the profiles through preset programs, avoiding the deviation problems of manual drilling and ensuring smooth operation and uniform force after the installation of hardware components, thereby enhancing the durability and safety of the door windows. For example: the hinge installation holes for sliding windows, the sliding wheel fixing holes for sliding doors, and the lock core holes for security windows, all are processed by this equipment.
Drainage and ventilation hole processing The water tightness and ventilation of door windows rely on the reasonable layout of drainage holes and ventilation holes. The CNC drilling and milling machine can mill long drainage holes at the bottom of the profiles and process circular ventilation holes on the sides. The size, spacing, and position of the holes can be flexibly adjusted through the program to ensure that rainwater can drain quickly and balance the internal and external air pressure of the windows, preventing glass fogging.
Connection holes for middle beams and frame sashes in multi-chamber insulated aluminum windows require the connection of middle beams and the main frame through connecting pieces (such as corner brackets and bolts). The CNC drilling and milling machine can process positioning holes and fastening holes at both ends of the middle beams to ensure the accuracy of the connection pieces' insertion and the verticality and firmness of the middle beam and the main frame, avoiding problems such as beam deformation and loosening during use.
Specialized contour and groove milling For non-standard door windows (such as arc windows, corner windows, and liftable sliding doors), the special structures require the CNC drilling and milling machine to mill specialized grooves, stepped surfaces, or edge contours. For example: installation slots for sealing strips, card slots for glass trim strips, and inclined surfaces for corner profiles, all of which are processed by this equipment to meet the processing requirements of personalized door window designs.
Tapping and chamfering For some door window components that require direct tapping on the profiles for bolt fastening, the CNC drilling and milling machine can complete the tapping process directly after drilling; it can also chamfer the edge of the hole position to remove burrs and avoid scratches on the sealing strips or operators during installation.
2. Application advantages
Integrated processes, cost reduction and efficiency improvement Compared with the traditional "drilling machine + milling machine + tapping machine" multi-device step-by-step processing mode, the CNC drilling and milling machine can complete multiple processes such as drilling, milling, tapping, and chamfering in one setup, reducing the number of profile clamping and transportation times, increasing production efficiency by more than 40%, and reducing equipment investment and space occupation costs.
High processing accuracy, consistency The CNC system precisely controls the feed speed and positioning accuracy of the tools, with hole deviation controlled within 0.03mm, and the flatness error of the milling contour ≤ 0.05mm. The processing dimensions of the same batch of window profiles are highly uniform, avoiding problems such as the inability to install hardware components due to hole deviation and poor window sealing, with a product qualification rate of over 99%.
Wide adaptability, flexible adjustment Compatible with different specifications of aluminum profiles (section size 50mm–300mm), by replacing tools and adjusting program parameters, it can process various door window components such as sliding windows, sliding doors, swing doors, and curtain walls; it supports customized program writing to meet non-standard processing requirements of customers.
High automation level, reducing manual dependence Equipped with automatic positioning fixtures and pneumatic clamping devices, the profile can be automatically processed after loading; it supports batch program storage, and can be called up by one-click for commonly used window specifications, eliminating the need for repeated manual adjustments, reducing the reliance on skilled operators, and suitable for large-scale production lines. III. Compatibility with Other Door and Window Processing Equipment
In the aluminum door and window production line, the CNC drilling and milling machine for aluminum profiles, the CNC cutting saw (for profile cutting), the CNC end face milling machine (for fine milling of the profile end faces and mortise-and-tenon processing), and the angle joining machine (for frame and sash assembly) form a complete processing chain:
The CNC cutting saw cuts the aluminum profiles to the specified length;
The CNC end face milling machine performs fine milling and mortise-and-tenon processing on the profile end faces;
The CNC drilling and milling machine completes the processing of hardware holes and drainage holes;
The angle joining machine assembles the processed profiles into finished door and window products.
IV. Compatibility with Door and Window Types
Civilian Doors and Windows: Energy-saving aluminum sliding windows and sliding doors for residences and apartments, meeting the requirements for hardware installation and drainage;
Commercial Doors and Windows: Large-scale curtain wall doors and windows for office buildings and shopping malls, completing the processing of irregular holes and contour milling;
Special Doors and Windows: Fireproof aluminum doors and windows and soundproof doors for factories and warehouses, processing installation holes for high-temperature resistant hardware and sealing grooves.
As a global supplier of door and window equipment, "Senman Machinery" adheres to the spirit of "Seaman", stands at the forefront, strives for innovation, and aims to become a leader in the industry. Based on the development of industry predecessors, we strive to learn and actively make progress.
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